Aluminium Formwork Panels Processing Equipment

● aluminium formwork wikipedia

Aluminium formwork panels are formworks made of aluminium alloy material used for supporting and molding concrete structures during construction. They possess characteristics such as lightweight, high strength, and corrosion resistance, providing a stable construction platform that is easy to assemble and disassemble for repeated use. Aluminium formwork panels are widely employed in various sectors including residential, commercial, and industrial construction, making them an indispensable component in modern construction practices.

In today's emphasis on construction quality, the use of automated machinery for producing formwork can provide higher precision and consistency, ensuring that the dimensions, flatness, and quality of the formwork meet design requirements. Additionally, given that construction projects often require a large quantity of aluminium formwork, traditional manual production methods are no longer able to meet the demands of fast-paced construction. Automated machinery enables efficient, continuous, and large-scale production, enhancing productivity and shortening construction timelines.

● Shenguzo Group aluminium formwork manufacturer

As a professional aluminium formwork manufacturer, Shenguzo Group possesses advanced automated machinery, state-of-the-art aluminium formwork technology production, and automated control systems, enabling efficient and precise manufacturing. We prioritize product quality, ensuring that the dimensions, flatness, and quality of the formwork conform to design requirements to meet the construction industry's demand for high-quality buildings. The production process consists of four stages: cutting, punching, welding, and coating, with each stage undergoing rigorous quality control. We have a comprehensive management system and production planning management in place to guarantee production efficiency and quality.
In addition, we possess a good production capacity to meet the demand for large quantities of aluminium formwork panels while ensuring timely delivery. We utilize reusable materials to minimize waste generation and actively promote resource sustainability and environmental protection.

Regarding safety, we are committed to providing a safe working environment, reducing manual labor input, and minimizing the physical strain and operational risks for workers. We implement stringent quality control measures to ensure that our products adhere to relevant standards and specifications, guaranteeing the safety of the construction process.

We continuously introduce advanced production equipment and automated control systems to enhance production efficiency and meet the construction industry's demand for high quality, efficiency, and sustainable development. We are actively engaged in and contribute to the development of the construction industry through our superior products and services. Below is an introduction to our production line and processing equipment.

● cutting

after the construction drawing is confirmed, the design personnel from aluminium formwork manufacturers create the formwork design and cut the aluminium alloy sheets into different specifications and sizes according to the design requirements, while also creating the aluminium formwork checklist. This mainly includes the aluminium wall formworkdesign drawings, aluminium formwork beams formwork design drawings, deck formwork layout drawings, stair formwork design drawings, steel waler and props design drawings, as well as the lifting formwork design drawings.

● punching

Punching for formwork for aluminium is done on the surface to facilitate the connection of reinforcement and formwork accessories on the construction site. To complete the punching work for aluminium formwork, a specialized punching machine can be used, which utilizes hydraulic cylinders and upper and lower die components to apply pressure to the aluminium formwork, forming the required shape of the holes. After being punched, formwork for aluminium can improve the accuracy and load-bearing capacity of the connecting parts, while also reducing the weight of the material and improving construction efficiency. In addition, it is necessary to ensure accuracy during the punching process and avoid deviations or missed holes. Typically, the aperture size of the standard formwork is 16.5mm.

●aluminium formwork welding

Aluminium formwork welding utilizes robot welding technology, which combines the flexible and efficient characteristics of robots with dual-pulse technology to weld aluminium alloys, significantly improving the strength of aluminium formwork. The use of robot welding not only ensures the stability and consistency of welding quality but also guarantees the beauty of the assembled workpiece, enhancing the overall quality of the product. Compared with traditional manual welding, robot welding can complete welding operations more efficiently and accurately, greatly saving production time and costs. Therefore, the use of robot welding technology is an important means to achieve high-quality, high-efficiency, and high-beauty aluminium formwork welding.

● Powder coating

When processing aluminium formwork profile, there are multiple options available for surface treatment, such as powder coating, baking, oil spraying, oxidation, sandblasting, and electroplating. Among them, we will focus on the powder coating process. This process uses powder coatings for spraying and comes in various colors and effects, which can improve mechanical strength, adhesion, corrosion resistance, and aging resistance. During the powder coating process, the powder coating is first evenly sprayed onto the surface of aluminium formwork profile through a powder coating device, and then the powder is adsorbed onto the die-cast surface using the electrostatic effect. Finally, the surface treatment process is completed through high-temperature baking, curing, and leveling. Compared to the painting process, the powder coating process not only produces better results but also has lower costs.

The aluminium formwork manufacturing process is more complex than that of wooden formwork, but the installation is much simpler. You can click "Aluminium Formwork Installation" for more installation details. Through excellent design and processing technology, the reuse of templates can be effectively achieved while ensuring their quality, thereby reducing construction costs and environmental pollution.

● Aluminium formwork manufacturing process

1.Material Preparation: Firstly, high-quality T6061 aluminium formwork material is sourced from suppliers. These materials undergo rigorous quality inspections to ensure they meet the factory's requirements and standards. Subsequently, the aluminium alloy material is cut into appropriate sizes and lengths according to production orders and demands.

2.Processing and Forming: Next, the cut aluminium formwork material is sent to the processing workshop for further processing and forming, including punching, drilling, welding, and more. During the processing, precise control of dimensions, angles, curvature, and other critical parameters is essential to ensure the accuracy and consistency of the formwork.

3.Surface Treatment: After the forming process is completed, aluminium formwork panels require surface treatment to enhance durability and corrosion resistance. Common surface treatment methods include anodizing and spraying. Anodizing creates a dense oxide film, enhancing the hardness and wear resistance of the formwork. Spraying, on the other hand, provides coatings in different colors and textures to improve the aesthetics of the formwork.

4.Assembly and Inspection: After surface treatment, the components of aluminium formwork components will be assembled. This includes connecting the formwork panels with support structures and connectors, and more. During the assembly process, attention is given to ensuring the stability and tightness of the aluminium formwork accessories. Once assembly is complete, a comprehensive quality inspection is carried out on the formwork to ensure compliance with relevant standards and requirements.

5.Packaging and Delivery: Aluminium formwork panels that have passed the quality inspection will be packaged using methods such as using shock-resistant films or wooden crates. After packaging, the aluminium formwork panels will be prepared for warehousing and shipment, awaiting delivery to customers.

● Advantages of Automated Machine Production for Aluminium formwork:

1. Improved Production Efficiency and Automation: Automated machines can enhance the productivity of aluminium formwork and achieve automated operations. Compared to traditional manual fabrication, machine production significantly reduces production cycles and labor costs. By employing automation equipment such as CNC machines and robots, templates can be processed at high speed and with precision, thereby enhancing production efficiency and output.

2. Ensured Accuracy and Quality: Aluminium formwork components produced by machines exhibit higher levels of accuracy and consistency, ensuring that the dimensions, flatness, and quality of the formwork meet design requirements. Machine operations reduce human factors, eliminating human errors and instabilities, thereby improving the precision and quality stability of the formwork. Consequently, potential issues during construction are effectively minimized.

3. Reduction in Resource Utilization and Material Waste: Through aluminium formwork design calculation, optimization of layout and cutting processes can minimize material waste. Intelligent nesting algorithms and computer-aided design (CAD) software maximize the utilization of aluminium material while ensuring the strength and stability of the formwork, thereby reducing waste generation and achieving efficient resource utilization.

4. Improved Worker Safety and Reduced Labor Intensity: By reducing direct worker involvement in the manufacturing process, labor intensity, and operational risks are diminished. Automated equipment can handle repetitive, tedious, or hazardous tasks, reducing physical labor for workers and providing a safer work environment.

5. Optimization of Manufacturing Processes and Quality Control: Machine production of aluminium formwork panels enables optimization and improvement of the manufacturing process through real-time monitoring and data collection. Machines can record each step of the operation and its parameters, allowing precise control and adjustment of the production process. This contributes to enhanced consistency and quality stability of the formwork while providing reliable data for quality management and traceability.

Through automated production machines, we can achieve higher-quality products and improve production efficiency, thereby meeting the construction industry's demand for high standards and efficiency. Furthermore, machine production can drive technological innovation and development in the manufacturing sector, enhancing the competitiveness and sustainability of the entire industry.

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